Vietnam · Upholstery production profile

Vietnam

OEM and ODM sofas, sectionals and seating, made by a dedicated Vietnam production partner and managed end to end by our team.

Green velvet sectional and fabric swatches in the Vietnam showroom

Designs 4 Life produces upholstered furniture in Vietnam for OEM and ODM programs, run by our own office on the ground: sofas and sectionals, sofa beds, lounge and accent chairs, dining chairs, and ottomans and benches. Capacity is 150 to 180 40HQ containers a month from a 25,000 m² floor, with samples in 3 to 4 weeks and production in 60 to 90 days.

01 · Capacity

Production at scale

Engineering, sampling, quality control and container loading run under one roof, so large programs move from approved sample to shipment on a predictable schedule.

25,000 m²Production floor
150 to 18040HQ containers a month
450 to 600Skilled workforce
15Quality control
20Research and development
60 to 90Days production lead time
3 to 4Weeks sample development

02 · Categories

Core product categories

  • Sofas and sectionals
  • Sofa beds
  • Lounge and accent chairs
  • Upholstered furniture
  • Dining chairs
  • Ottomans and benches
Living room setting with sofa, ottoman and accent chair
White sectional sofa with accent chair
Dining table with upholstered dining chairs

03 · Materials

Materials and components

  • Fabric
  • Leather
  • Foam
  • Solid wood
  • Plywood
  • Metal and hardware
Fabric, leather, foam, wood, plywood and spring samples
Fabric swatches on a showroom table
Leg and finish samples

04 · Development

Product development

We develop from photos, drawings, dimensions, specifications or reference samples.

Our design and engineering teams work alongside production to translate each brief into a sample that meets your requirements before a single unit is built.

  1. Customer concept
  2. Engineering and development
  3. Sample development
  4. Customer approval
  5. Mass production
Pattern engineering on screen and plotter
Pattern cutting table

05 · Production

Production stages

Every unit is inspected by a dedicated quality control team before it is cartoned, labelled to customer specification and loaded for export. Designs 4 Life oversees quality at each stage, from first sample to final container.

I

Sample development

Pattern design at a CAD workstation
Sample frame and foam build

II

Component cutting

CNC cutting of frame components
Panel cutting on the CNC line

III

Frame assembly

Frame assembly
Frames in production

IV

Foam application to frame

Foam applied to a sofa frame
Foam shaping

V

Cutting and sewing

Fabric and leather cutting
Sewing line

VI

Cushion filling

Cushion filling
Finished cushions

VII

Upholstery

Upholstery line
Upholstered sofa base

VIII

Inspection and packing

Final inspection and cartoning
Units ready for inspection

06 · Showroom

Showroom

Product review, new development, customer samples, materials and finished products.

Showroom overview with dining and living settings
Cream sectional with wood coffee table
Accent chair and lounge setting
White sectional in a lit showroom bay
Dining setting with upholstered chairs
Green velvet sectional with swatches

07 · Markets

Built for global markets

  • USA
  • Canada
  • Europe
  • Australia
  • New Zealand

Collaborative, transparent relationships. Reliable production matching. Quality control on every program.

From brief to container

See how we produce

Vietnam questions

What furniture do you produce in Vietnam?

Sofas and sectionals, sofa beds, lounge and accent chairs, upholstered furniture, dining chairs, and ottomans and benches.

What is your production capacity in Vietnam?

Our Vietnam upholstery production runs on a 25,000 m² production floor with a skilled workforce of 450 to 600, a quality control team of 15 and a research and development team of 20. Output is 150 to 180 40HQ containers a month.

How long does sample development take?

Sample development takes 3 to 4 weeks from a confirmed brief.

What is the production lead time?

Production lead time is 60 to 90 days after sample approval.

What materials do you work with?

Fabric, leather, foam, solid wood, plywood, and metal and hardware.

Which markets do you supply?

The USA, Canada, Europe, Australia and New Zealand.

Request a quote

Start a Vietnam upholstery program

Photos, drawings, dimensions or a reference sample are all we need to begin.